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Toray Plastics (America), Inc. PEF Division
Toray Introduces Torasoft™ Cross-Linked Olefin Foams For Automotive Applications
Front Royal, Virginia (January 11, 2010)—Toray Plastics (America), Inc. PEF Division
(www.torayfoam.com) announces the introduction of new ToraSoft™ closed-cell foams for all
automotive interior trim applications requiring a soft, luxurious feel, precise edges, and
exceptional rebound. New ToraSoft™ foams are up to 70 percent softer than previous
generations of Toray cross-linked olefin foams. Made with Toray's proprietary polyolefin resin
system, the applications include armrests, instrument panels, sun visors, glove box covers, door
bolsters, door panels, and other interior trim components. Auto industry OEMs, parts molders,
and laminators now have available to them a technologically advanced cross-linked composite
foam that offers Toray's renowned thermoforming capabilities along with unprecedented haptics.
Never before have Toray's foams delivered such a plush, soft feel. Also, the lightweight nature of
ToraSoft™ foams helps manufacturers reduce the weight of vehicles, thereby lowering fuel
consumption and reducing emissions along with costs, so vehicles will be more environment-
friendly.
"The industry now has an exceptional new standard of softness and value for automotive interior
trim components," says Jeff Lippy, General Manager, Toray Plastics (America), Inc. PEF Division.
""An ultra-soft feel, light weight, superior molding capabilities, and excellent production
efficiencies make ToraSoft™ foams the ideal choice for vehicle manufacturers who seek a
Toray Plastics (America), Inc. PEF Division—Toray Introduces ToraSoft™ Cross-Linked Olefin Foams For
Automotive Applications durable elegant cost-effective finished product that will uphold their brand's value and secure its
customers' perception of quality."
Trim component processors and Tier 1 suppliers utilizing low-pressure molding, vacuum-forming,
(including in-mold grain technology), and compression molding processes will benefit from
ToraSoft™ foams' high tensile properties, tear strength, thermal stability, and compression set
resistance, all of which enable processing flexibility, increased production efficiencies, and overall
lower systems costs.
When compared with urethane materials', powder slush, and spray molding processes, Toray's
composite materials minimize processing, which reduces labor, lowers capital investment, and
consumes less energy. ToraSoft™ foams, which can be used with existing equipment, can be
delivered to market more quickly than alternative products. There is no need to invest in new
molding technologies. In addition, ToraSoft™ foams produce lower skin scrap during production
and enable a cleaner manufacturing environment—no release agents are needed for demolding.
Overall, ToraSoft's extremely desirable haptics are matched by significantly improved
manufacturing value.
ToraSoft™ foams resist fracturing at low temperatures and form beautifully with exceptionally
tight radii. ToraSoft™ foams range in thickness from 1.0 mm to 6.0 mm and are available in a
variety of colors, densities, and widths. Formulations can be customized to meet specific
application requirements.
Toray Plastics (America), Inc. is a leading manufacturer of cross-linked olefin foams. The
Toraypef® brand leads the market in olefin foam products for the automotive and flooring
industries. The company is a subsidiary of Toray Industries, Inc., the world leader in synthetic
fibers and textiles, carbon fibers, plastics, chemicals, pharmaceuticals, and high performance
films. Annual sales exceed $16 billion, USD. Toray Plastics (America), Inc. PEF Division is
located at 500 Toray Drive, Front Royal, Virginia. For more information about Toray's cross-linked
olefin foams, visit the Toray Plastics (America), Inc. PEF Division website at www.torayfoam.com
or call 888-TORAYPF.
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